SAMSUNG LCV550 VERTICAL MACHINING CENTER 立式加工中心 SAMSUNG’s Advanced Engineering and Machine Design 三星**的工艺和机械设计 High speed, ultra precision 高速，超精密 Vertical machining center! 的立式加工中心！ -The Largest machining capacity in its class -Applying low-centered box structure and Rigid one piece cast iron bed -Applying the widest liner guide way guide span and wide saddle in its class to prevent overhang -Available with direct type spindle and belt type spindle for user’s preference. -*大的加工能力！ -低重心的箱型结构设计和高刚性的整体铸造床身。 -大跨度的导轨间距和宽大的床身床鞍设计保障了机床的超稳定性。 -可以提供主轴直连式和皮带传动供用户选择。 MACHINE ConSTRUCTION / FEATURES 机床结构/特点 MAIN FRAME主机体 Durable Bed, Saddle and Guide way Design持久耐用的床体，鞍座和导轨设计 Wide Box guideways provide excellent support for the saddle to prevent table overhang and a rigid triangular rib body structure ensures minimal machine vibration and structural deformation even during heavy machining. 大跨度的鞍座上的宽大方轨面的**设计，为防止工作台 倾覆，起了关键作用，同时布满三角形加强筋的床身结构刚 性**，尤其是在重切削的时候把机床的振动和变形降到*低！ SPINDLE HEAD主轴头 Spindle Taper 主轴锥度 Unit单位 BT50 BT40 BBT40 HSK63 Spindle speed主轴转速 rpm 8000 8000 12000 15000 20000 Spindle Drive Method 主轴驱动方法 Type类型 Belt 皮带 Direct 直联 Direct 直联 Belt 皮带 Direct 直联 Direct 直联 Direct 直联 Built-In 内置式 Spindle Drive Motor 主轴驱动电机 - αiI P22 /8000 αiI P22 /8000 αiI 12 /12000 αiI T8 /15000 aiI T15 /15000 ßi I112M /20000 type M Motor power 电机功率 kW 15/11 15/11 15/11 11/7.5 22/15 18.5/15 Max. Torque (S3 25%/Short/ Cont)*大扭矩（短暂/连续） 286.4/143.2 286.4/143.2 95.1/69.6 95.1/48 150/102 104/73.6/59.7 Spindle Bearings 主轴轴承 Fron前t 85BNR19STYNDBBELP4 (NSK) 85BNR19STYNDBBELP4 (NSK) 65BNR19HTYNDBBELP4Y (NSK) 70BNR19HTYNDBBCA10P4Y (NSK) 70BNR10XTDBBCA38P4 (NSK) Rear后 N1014RSTPCCG10P4(NSK) N1014RSTPCCG10P4 (NSK) N1012RXTPCCG10P4T(NSK) N1011 KTNHA/SPVR522 (SKF) N1012RXTPKR (NSK) Spindle coupling 主轴联轴器 ROBA-DS40/651.991 (MAYR) ROBA-DS40/651.991 (MAYR) ROBA-DS25/953.991 (MAYR) ROBA-DS15/951.221 (MAYR) ROTEX GS-P 42 (KTR) - Spindle BRG lubrication 主轴轴承润滑 Grease packed 油脂润滑 Grease packed油脂润滑 Air oil雾化油 Spindle cooling (Oil Cooling)主轴冷却（油冷） - Opt选配. Opt选配. Std.标配 Tool clamping Method 刀具夹紧方式 - Disk spring(MUBEA) 蝶形弹簧 Disk spring(MUBEA)蝶形弹簧 Tool clamping/unclamping force 刀具夹紧/松开力 N 13158.5 / 19595.4 9999.5 / 14862 9999.5 / 14862 8090.5 / 14710 10728 / 13654 Tool unclamping method 刀具松开方式 kgf/㎠ Pneumatic 5 气动 Pneumatic 5气动 HYD 60液压 SPINDLE POWER-TORQUEDIAGRAM主轴扭矩特性曲线图 BT50 / BT408000RPM BT4012000RPM BT4012000RPM BT40 15000RPM BT40 / HSK63 20000 RPM POWERFUL Fanuc α Series SERVO DRIVE SYSTEM 强劲的Fanuc α伺服驱动系统 Large Ø40 ball screw clamped both ends with pre-tension type axis moving structure. Ø40的大直径的滚珠丝杠，丝杠的两端都采用轴向预紧的移动结构 - Minimal Thermal expansion is achieved by applying pre-tensioned ball screws clamped both ends, Both ends are secured by four P4 class high precision thrust angular bearings and the bearings are lubricated by forced lubrication system to provide extended life of the bearings. 为了*大限度地减少热膨胀，滚珠丝杠两端采用预紧的方式。两端都安装了4个P4级高精度的径向止推轴承，并且由强制润滑系统提供润滑，从而达到延长轴承寿命的作用。 Items项目 X-axis X-轴 Y-axis Y-轴 Z-axis Z-轴 Travel行程 Rapid Traverse快速移动 1,150mm 24m/min 550mm 24m/min 520mm 20m/min Ball screw 滚珠丝杠 Diameter x Lead直径×导程 Ø40mm x 10mm Ø40mm x 10mm Ø40mm x 10mm Spec.(HIWIN) 规格 R40-10K6-FSC-1315-1637-0.008 R40-10K6-FSC-708-1030-0.008 R40-10K6-FSC-684-1006-0.008 Spec. Opt.(NSK) 选项 W4013P-23PSS-C3Z10 W4007P-111PSS-C3Z10 W4007P-112PSS-C3Z10 Drive motor (FANUC) 驱动电机 Servo Motor Type 伺服电机类型 Rated power 额定功率 α12/3000i 3kW α12/3000i 3kW α22B/3000i 4kW Feedback system 反馈系统 Incremental增量 Guide way 导轨 Slide Ways 导轨 Slide Way Span 跨距 Slide way Width 宽度 Safety Device 安全装置 Box Guide 方轨 440mm 95mm Soft OT, Mech. Stopper 缓冲块 Box Guide 方轨 1050mm 160mm Soft OT, Mech. Stopper 缓冲块 Box Guide 方轨 550mm 100mm Soft OT, Mech. Stopper 缓冲块 Accuracy 精度 Positionig 定位精度 Repeatability 重复定位精度 ± 0.005 ± 0.003 AUTOMATIC TOOL CHANGER /MAGAZINE自动换刀装置/刀库 Tool Shank刀柄 BT50(BT40) < BT 50 > < BT 40 > Pull stud type拉钉规格 45° type < MAS P50T-1 > < MAS P40T-1 > Maximum tool Diameter*大刀具直径 125 mm(85 mm) Maximum tool Diameter*大刀具直径 200 mm(150 mm) [Adjacent empty]相邻空刀 Maximum tool length*大刀具长度 300 mm Maximum tool weight*大刀具重量 15kgf(7 kgf) Tool changing method换刀方式 Double arm swing 双臂摆动 Tool selection method选刀方式 Memory random 记忆性随机 Tool changing time(T-T)换刀时间（刀对刀） 2.5 sec(1.8 sec) Magazine capacity刀库容量 24ea(30 ea) TABLE 工作台 Table size工作台尺寸 1,200mmx550mm Loading capacity载重量 800kgf Table surface T-slot台面T型槽 Width宽 18mm No.of slot数量 5ea Distance between T-slotT型槽间距 110mm Distance from Floor to Table surface地面到工作台面的距离 950mm LUBRICATION润滑 Pump unit润滑泵 AMZ-III-100S-30LP(LUBE) Motor电机 18W AC100V x50 / 60Hz Discharge flow rate流量 0.09 / 0.11L/min Discharge pressure输出压力 15kgf/㎠ Tank capacity容量 3 Liters PNEUMATIC气源 F.R.L unit F.R.L单位 AWL4000-G04BG-X (***) operating Pressure工作压力 0.5Mpa Air Lubricator oil 压缩空气润滑器油 ISO VG-32 COOLANT AND CHIP PAN冷却和集屑 Type类型 Removable / Independent Coolant capacity冷却液容量 330 Liter Pump motor泵电机 400 W Discharge & Pressure流量和压力 200L/min 0.5 kg/cm2at 60 Hz MACHINE LAY-OUT机床布局图 MACHINE SPECIFICATIONS机床技术参数 TRAVEL行程 X axis travel X轴行程 1,150mm Y axis travel Y轴行程 550mm Z axis travel Z轴行程 520mm Distance from table top to spindle nose主轴鼻端到工作台面的距离 150~670mm Distance from column to spindle center主轴中心到立柱的距离 600mm TABLE工作台 Table size工作台尺寸 1,200x550 mm Loading capacity载重 800 kgf Table surface configuration工作台表面结构 18H8 T-Slot x P110 X 5ea SPINDLE主轴 Spindle speed主轴转速 25~8,000 rpm Bearing inner Diameter轴承内径 ø85mm Max. Torque (30min/cont.) *大扭矩（30分/连续） 29.2/14.3(*9.7)kgf.m AUTO TOOL CHANGER自动换刀装置 Tool Shank刀柄 BT50 Pull stud type拉钉规格 45° type Maximum tool Diameter [Adjacent empty] *大刀具直径（相邻空刀）125mm [200 mm ] Maximum tool length*大刀具长度 300 mm Maximum tool weight*大刀具重量 15kgf Tool changing method换刀方式 Double arm swing 双臂摆动 Tool selection method选刀方式 Memory random 记忆随机 Tool changing time(T-T) 换刀时间（刀对刀） 2.5 sec 2.5秒 Magazine capacity刀库容量 24 ea 24把 FEEDRATE进给速度 Rapid traverse(X/Y/Z) 快移速度(X/Y/Z) 24/24/20 m/min Cutting feedrate切削进给速度 1~10,000mm ACCURACY精度 Positioning定位精度 ±0.005 Repeatability重复定位精度 ±0.003 MOTORS电机 Spindle drive motor主电机 11/15kw Feed motor (X/Y/Z) 进给电机(X/Y/Z) 3kw/3kw/4kw Coolant pump motor冷却泵电机 400 W Lubricant pump motor润滑泵电机 18W MACHINE SIZE机床尺寸 Floor space (LxW) 占地面积(LxW) 3235x 2272 mm Machine height 机器高度 2,944 mm Mass of machine净重7,000kgf Total power capacity总电源容量 30 kVA CNC System数控系统 Fanuc 0i-MD, STANDARD EQUIPMENT标准配置 1. Full Splash guard全封闭防护间 2. Coolant tank冷却液箱 3. Machine installation parts机床安装部件 4. Standard tool and tool box标准工具及工具箱 5. Friction oil self-oiling system自动润滑系统 6. Work lamp工作灯 7. Call light (3 color)三色警示灯 8. Rigid tapping刚性攻丝 9. Spindle override主轴倍率 ConTROL SPECIFICATIONS 数控系统技术参数 　 Item目录 Controlled axis 控制轴 Controlled axes控制轴数 3(X,Y,Z) Max. simultaneously controlled axis*多同时控制轴数 4 Least command increment*小输入增量 0.001mm / 0.0001" Stored stroke check 1储存程序检查1 O Stored stroke check 2,3储存程序检查2,3 O Interpolation/Feed functions 插补/进给功能 Linear interpolation直线插补 G01 Circular interpolation圆弧插补 G02, G03 Dwell进给暂停 G04 Cylindrical interpolation圆柱插补 G07.1 Nano smoothing纳米平滑 OPT Reference position return返回参考点 G28 Reference position return check返回参考点检测 G27 2nd/3rd/4th reference position return第2/3/4参考点返回 G30 Rapid traverse rate override快移倍率修调 F0, 25%, 50%, **** Feedrate override进给倍率修调 0~200% Jog Override点动倍率修调 O AI contour control I智能轮廓控制1 - AI contour control II智能轮廓控制2 O Pulse handle feed手动脉冲进给 X1, X10, X100 Feedrate per minute每分钟进给率 G94 Feedrate per revolution每转进给率 G95 Spindle function 主轴功能 Spindle orientation主轴定位 O Rigid tapping刚性攻丝 O Spindle override数轴倍率修调 50 ~ 150% Tool functions 刀具功能 Tool number command刀具位置控制 T2-Digt Tool nose radius compensation刀尖半径补偿 G40 ~ G42 Tool offset pairs刀具位置偏移补偿 400 Tool geometry/wear offset刀具几何形状/磨损偏移补偿 O Tool life management刀具寿命管理 O Tool path graphic display刀具轨迹显示功能 O Automatic tool length measurement自动刀具长度测量 O Program input, Editing operation 程序输入，编程操作 Absolute/incremental programming**/增量编程 O Multiple repetitive cycle倍数重复循环 G70 ~ G76 Canned cycles固定循环 G90, G92, G94 Decimal point programming小数点编程 O Inch/metric conversion英制/公制转换 G20 / G21 Program restart程序重启 O Sub program call子程序访问 O Retraction for rigid tapping取消刚性攻丝 O Max. programmable dimension*大可编程数 ±99999.999mm/±9999.9999" M function M功能 M3 digit Custom macro巨指令 O Canned cycle for drilling钻孔工艺循环 O Direct drawing dimension programming直接绘制尺寸编程 O Programmable data input可编程的数据输入 G10 Tape code纸带代码 ISO / EIA Single Block单程序段 O Dry Run空运行 O Optional block skip子程序嵌套 O Workpiece coordinate system工件坐标系系统 G52 ~ G59 Part program storage size部件加工程序储存量 512Kbyte(1280m) Number of registerable programs可收录程序的数量 400EA Interface function, Data input/output 接口功能，数据输入/输出 Embedded ethemet嵌入以太网 O I/O Interface I/O接口 O Fast data server快速数据服务器 O Memory card input/output储存卡的输入/输出 O USB memory input/output闪存盘（U盘）输入/输出 O Setting and display 显示器的功能 Alarm & Operator histor display报警和操作者操作过程的显示 O Run hour and parts count display运行时间和零件数量显示 O Display spindle & servo overload显示主轴和伺服系统超载 O Self-diagnosis function自我诊断功能 O Extended part program editing扩展零件加工程序的编辑 O Display screen显示屏 8.4"/10.4" color External message外部信息 O Multi-language display支持多国语言 O OPTIonAL EQUIPMENT 选择配置 1.High coolant (900W PUMP + BED FLUSHING) 高压冷却（900冷却泵+床身冲洗） 2. Chip conveyor (Side : SCREW TYPE, LIFT UP TYPE, Rear :COIL+LIFT UP TYPE) 排屑器（侧排：螺旋式，提升式，后排：卷屑+提升式） 3.AIR BLOW鼓风 4. GUN COOLANT冷却枪 5. Spindle cooling system(over 12000rpm : STD.) 主轴冷却系统（超过12000rpm：标配） 6. Auto tool length measuring device自动刀具长度测量仪 7. Addition 1-axis, 2-axisdevice增加1轴，2轴装置 8. Linear scale线性标尺 9. Side oil hole侧面注油孔 10. 3MPG3MPG 11. Work Counter工件计数器 12. Integrating meter积分计算仪 13. Data server数据服务器 14. AICCAICC 15. Oil skimmer撇油器 16. JET COOLANT/BED FLUSHING喷射冷却液/床身冲洗装置 17. AUTO POWER CUT OFF自动电源切断装置 18. HIGH COLUMN(200mm)立柱加高（200mm） STANDARD TERMS AND ConDITIONS Warranty The machine is warranted against defects in parts, material and workmanship for a period of twelve months after the date of installation. The control, servomotors and main spindle motor are warranted against defects in parts, material and workmanship for a period of twenty-four months after the date of installation. Installation Installation of the machine/control system is supervised by SAMSUNG factory trained servicemen without charge to customer. Initial training on machine/control operation and programming will also be done at the time of the machine installation. Additional training in N/C programming will be available on a scheduled basis. Delivery Free on Board, Port of Entry, Duty paid, approximately two to four months upon receipt of firm purchase order with down payment. Payment Terms ( ) Thank you for the opportunity to quote your machining needs with the SAMSUNG LCV-650 Machining Center. After an examination of this quotation, should you have any questions, or desire additional information, please do not hesitate to contact us. Sincerely,